BEDLINE Series is automated production line which is fully designed and implemented according to you production variables such as capacity, level of mattress versatility, general categories of mattresses, layout, existing machines, labot cost, etc.
BEDLINE Series provides neat and efficient production by eliminating handling, damage or dirt on the mattresses during the handling, operators’ fatigue, the volatility of the operators efficiency and the mess inside the factory. The decreased number of employees brings less headache of management and decreases the cost of your mattresses.
“Versatility” is the keyword for the design of BEDLINE Series. Increased competition and incr eased requirements of your customers makes it inevitable to have a flexible setup. BEDLINE Series is completely designed for least volatility of production efficiency with respect to flexibility of your mattress types.
Reduced labor and time waste
Lower glue consumption with standardized production and bonding strengthening pressing process
Consistent efficiency with the reduced operator fatigue
Neater production with less handling
Various solutions from spring, quilting, border departments to assembly, gluing, tape edging packing and dispatch/stock departments
Ability to adapt your existing machines on the line
Advanced online quality management and smart reporting system
Silicon belts with self cleaning system until the tape edging department
Ability to fit the line in any layout thanks to cross conveyor and turning tables
Ability to adapt all R-PRO, FixET, WBX series glue lines
Tailor made projects for all production volumes
Self detection of mattress sizes: width, length, height
Reduced human error and production mess
Consistent process operation regardless of mattress types, colors and sizes
Statistical charts for production data and simulation: glue consumption, number of layers, number of mattresses, specific operator performance, hour/shift/day/week/month based efficiency charts, time of stop, unit sizes...
Decreased efficiency volatility with buffer systems
Easy future upgrades for higher capacity, higher level of automation layout changes, etc.
Full adaptation of gluing, flipping, stacking, tape edging, quality control, packing sections
Unique solutions for pillow-top, euro-top foam encapsulated, clips (clinched), spring or foam mattresses
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