BEDLINE Series is automated production line, fully designed and optimized according to your production variables such as capacity, mattress varieties, production scheduling logic, factory layout, existing equipment, labor cost, etc.

BEDLINE Series provides neat and efficient production by eliminating handling, damage or dirt on the mattresses, operators’ fatigue, inconsistent manual operations and the mess inside the factory. The decreased number of employees brings less headache of management and decreases the cost of your mattresses.

“Versatility” is the keyword for the design of BEDLINE Series. Increased competition and increased requirements of your customers makes it inevitable to have a flexible setup. BEDLINE Series is tailor-made for your production needs.

The advance control system makes the line simulation and production statistics be always with you via internet. BEDLINE Series keep your whole factory always in control from assembly to packing to dispatch.

ADVANTAGES

• Reduced labor cost
• Lower glue consumption and consistent mattress strength thanks to standardized gluing operation
• Consistent efficiency with reduced operator fatigue
• Neater production with less handling
• Various automation solutions from spring, quilting, border, foam cutting departments to assembly, gluing, tape edging, covering, packing and dispatch sections
• Able to adapt your existing equipment to the line
• Smart efficiency and quality management and reporting tools
• Easy future upgrades

• The most efficient system in the market for one-piece-flow production
• Able to fit the line in any layout thanks to cross conveyors, turn tables and elevators
• Able to adapt any kind of glue lines
• Tailor-made projects for all production volumes
• Self detection of mattress sizes (width, length, height)
• Reduced human error and production mess
• Consistent process automation regardless of mattress types, size or color
• Statistical charts for production data and simulation: glue consumption, number of layers, number of mattresses, specific operator performance, hour/shift/day/week/month based efficiency charts, time of stop, unit sizes.
• Optimized production flow with buffer, stacker Systems
• Easy future upgrades for higher capacity, higher level of automation, layout changes, etc.
• Full integration of feeding, gluing, flipping, pressing, tape edging, cover filling, stacking, inspection, packing, dispatch distribution sections
• Unique solution for pillow top, euro top, zipper cover, all foam, foam encased, hybrid mattresses