WBX-400 is an automatic lamination line in order to apply water-based adhesive evenly onto the layers of foam.
With the integrated merge system, it can automatically and precisely assemble the foam layers on top of each other.
WBX-400 can assemble up to 150 mattresses with 3 layers within one hour.
Advanced glue amount control system makes you apply right amount of glue onto each mattress component. By keeping the glue amount consistent and correct level, WBX-400-FG avoids glue waste, excessive drying time and hard cleaning process.
WBX-400 comes with standard multiple material height measuring system in order to provide high consistency for different forms and colors of layers. Advanced motion control and material detection system makes WBX-400 able to follow the contour of the foam for curved surface lamination.
Add-on infrared heater (ET-IDC-H) is integrated on WBX in order to cure the adhesive right after roll coating results in minimizing curing time and labor cost.
Add-on RobET-FP feeding robot can make your overall process without any operator and maximize your efficiency.
Servo motorized height and conveyor control
Automated assembly process with the most precise and quickest merge table in the market
Accurately adjusted lamination weight per area
Advanced recipe management
PCM (cooling gel) application mode
Reduce adhesive consumption
Auto-adjusting roll coaters for different thickness and contoured or convoluted foam layers
Adjustable roller compression depth over the surface to adjust the adhesive amount
Auto water spraying system to keep the glue alive during no-production time
Automatic glue feeding system
Double side glue feeding valve to maximize the adhesive circulation
Super high precision stainless steel rollers
Single operator mode option
Minimized storage cost and space
4 tons even and balanced compression
ElektroteksCare: online after-sales service
Infeed and exit flip gates for easy access to clean the rollers
Heavy duty machine body and mechanical components
Optional IR heater, auto stacker, auto layer feeding system
In-line curing process of foam layers
Techical Details
Max Conveyor Speed
60m/min
Max Product Size
220cm x 220cm
Max Product Height
220cm x 220cm
Min Glue Consumption
35gsm (material dependent)
Capacity
8 seconds (per 2.0m x 1.6m size layer gluing and assembly)