R-PRO Series is the fastest mattress glue line in the market. It is used for high capacity mattress and box spring productions.
R-PRO Series provides ergonomic solutions for assembling mattress units with the highest output. Foam encapsulated units, traditional spring units, latex, visco, felt, solid foam layers are easily assembled with the least number of employees, standardized glue consumption and highest efficiency.
Although R-PRO Glue Line Series provides extremely fast gluing process, it offers the highest versatility thanks to automatic mattress length, width and height detection system. The advanced control system provides permanent accuracy of glue positioning by eliminating all the effects of different color sensitivity, electrostatic charge of foam sheets and surrounding electrical interference.
R-PRO comes with various tailor made combinations which are all studied and designed for your production. The glue line can be consisted of 1-2-3-4-5 gluing machines according to your capacity, general type of mattresses, level of versatility of your mattress models, your plant layout, etc.
While the tailor made design brings a lot of advantages for the production capacities of 200-2000 mattresses per shift, it also makes you able to see your production simulation from your office or smartphone.
Optional pick and place robot
Ability to adapt on your existing setup
Silicon belts with self cleaning system
Self-aligning infeed conveyor
Higher bonding strength and lower glue consumption with mattress press
High volume capacity - gear pump hotmelt glue system
Additional ınfeed and outfeed conveyors
Self detection of mattress sizes: width, length, height
No adjustment need for different sizes of units thanks to advanced offset system
Reduce human error and mess
Servo motor driven conveyors and glue guns
Equipped with laser sensors: no sensitivity for colors
Statistical charts for production data and simulation: glue consumption, number of layers, time of stop, unit sizes, etc.
Reliable Omron control system with the highest efficiency
Quick and Easy Communication with your existing machine on the line.
Techical Details
Glue System
ROBATECH AG (Switzerland) Gear Pump - Jumbo Series Up to 80 Lt