One of the most time consuming part of mattress production is flanging the quilted panel. With the higher demand on thicker mattress panels, overlocking of the panels became inevitable, because it becomes impossible to sew the thick panel by the tape edging. However, the conventional flanging process brings a lot of labor and inaccurate end sizes of the panel. Thanks to its design, HEMMER not only helps you to make the flanging process fully automatic, but also avoid waste of any material which are to be cut and go to trash in conventional flanging, it saves up to 4% of your quilted material including fabric, foam, polyester fiber and non woven.
Full Automatic Process
Able synchronize with any multineedle quilter
Able to feed quilted rolls directly
Side and length cutting and sewing
Servo motorized pullers
4 Needle heavy duty chain stitch heads for the sides
6 Needle heavy duty chain stitch heads for the cross stitching
Adjustable material tension at the infeed
Heavy duty motorized additional material guding pallet transport system
Adjustable width and length for the panel
Heavy duty cutting system with self sharpening mechanism
Auto Lubrication System : The sewing head(s) are equipped automatic lubrication systems to prevent wear of parts and avoid down time for efficiency and consistency
Material exit conveyor
Wide range of quilting thickness
Thread break detectors
Accurate quilt sizes
Advance safety systems
No waste of quilt with up to 4% of quilted material saving compared to conventional flanging
Ready to tape edge at the end
Optional auto stacking system at the end
ElektroCARE: Integrated Online Support Module
Elektroteks Connected Service: Online support module that allow Elektroteks engineers to connect your machine and offer quick troubleshooting and training.