WBX is an automated lamination line in order to apply one-component water-based adhesive evenly onto the layers of foam. Advanced glue amount control system makes you apply right amount of glue onto each mattress component. By keeping the glue amount consistent and correct level, WBX avoids glue waste, excessive drying time and hard cleaning process.
WBX comes with standard multiple material height measuring system in order to provide high consistency for different forms and colors of layers. Advanced motion control and material detection system makes WBX able to follow the contour of the foam for curved surface lamination.
Add-on infrared heater (ET-IDC) is integrated on WBX in order to cure the adhesive right after roll coating results in minimizing curing time and labor cost.
In-line heavy duty compression system (ET-HLPR-S) provides the simultaneous activation of glue and perfect lamination.
Fast throughput: 40 m/min
Consistent production process
Accurately adjusted lamination weight per area
Reduce glue consumption
Auto-adjusting roll coaters for different thickness and contoured or convoluted foam layers
Highest precision height measuring system for different colors and shapes of foam sheets
Gantry servo driven height adjusting system
Adjustable roller compression depth over the surface to adjust the adhesive amount
Auto water spraying system to keep the glue alive during no-production time
Automatic glue feeding activation thanks to laser glue amount sensing system
Double side glue feeding valve
Sliding conveyor for ergonomic clean-up process
Super high precision stainless steel rollers
Heavy duty machine body and mechanical components
Single operator mode option
Optional IR heater, auto stacker, auto layer feeding system
In-line curing process of foam layers
Independently adjusted infrared lamp zones
Fully automated operation
Minimized storage cost and space
Automatic laminate temperature detection for auto adjusting the drying power and drying time
In-line compression for activation of adhesive
4 tons even and balanced compression
Heavy duty balancing system
Advanced pneumatic control system to apply consistent and right amount of compression
Auto material height detection
Programmable compression amount, time and number of cycles